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Friday 11 October 2019

Injection molding machine

Everything is made of plastic for our daily needs, but have you ever thought how it is made, from toothbrush to water bottle, from scooter to aircraft parts, it is made with injection molding machine. Let's know  injection molding machine
Today we are talking about injection molding machine, first of all what is the  injection molding? This is a type of production process that increases the quantity of the product, it is mostly used for mass production, it is possible to make the same kind of product thousands of times or millions of times, without defect in producing the product.
Its cost per product is very low and it runs very easily if compared to the conventional machine, the injection molding machine spoils very less raw material (eg) the percentage of the CNC machine is more then cutting the plastic blocks. Raw material deteriorates and there are many production processes which spoil more raw material, 3D printing also spoils less raw material but  processing cost is more than molding machine .
So how does this work, the melted plastic enters the runner from a barrel which is a type of initial mold that also has heaters inside and can also be cooled with water inside the runner, so conventional Looking at the way, there are two types of runners, one is a hot runner and the other is a cold runner which is fitted in the machine according to its users, and the corridors are made inside the runner. In order to close the plastic that has been melted, gates are installed which are made of Hydraulics or Panumatics cylinders.
Plastic molding is a method in which plastic is heated to a low temperature and also cooled in a style of seven, which is mostly in the hot runner.
Talking about the machine, it is made with a lot of joints, mostly using hydraulics (oil), pneumatics (air) and tangled mechanics and using PLC to control all of them.
Recognition for purchase of injection molding machine may also be required to purchase some more accessories like air compressor becomes mandatory to install the pneumatics, as well as accessories like dryer have to be purchased, maintenance cost of injection molding machine is slightly higher. Semi Automatic to Fully Automatic

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